Compound Premix

High-end System Solutions for Compound Premix Feed Production Line

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Egdoo Premix Project in Liaoning

The Egdoo Intelligent Factory in Liaoning is located in Tieling City, the granary in northern Liaoning Province, and mainly produces high-end compound premix. It can achieve a total output of 100,000 tonnes per year, which is a model project of intelligent premix production constructed by FAMSUN. Based on the FimCOS Intelligent System developed by FAMSUN, the factory realizes the data and visualization of the whole process from raw materials to finished products, ensuring the safety and traceability of the products. The unique feeding technology eliminates mismatches, the high-precision automatic batching system achieves nutritional accuracy, and intelligent equipment management maintains product quality. At present, the project has become a new benchmark for premix engineering on the land of Liaoning area.

CP Premix Project in Liuzhou

CP Premix (Tianjin) Co., Ltd. invested in a new high-grade premix plant in Liuzhou, Guangxi province, with a product range of premium premixes for pigs, poultry and ruminants. FAMSUN delivered the EPC project. With barcode identification technology, based on WEM4000's full traceability system of the production process, it realized the efficient, safe and collaborative production of multiple types of finished products. Each year, 60,000 tonnes of high-grade premix is provided for local use.

INVE Premix Project in Qingyuan & Liyang

FAMSUN holds a market share of over 65% in the TRS Group premix projects and has constructed multiple best mix and premix factories for the TRS Group. Examples include the INVE 80,000-ton-per-year premix project in Qingyuan and the INVE 60,000-ton-per-year premix project in Liyang. Through ERP seamless information technology, these projects have realized full traceability from the raw material end to the farming end.

Twins Premix Project in Chongqing

Production Process

Raw Material Receiving

Raw Material Receiving

Raw material intake is the first crucial step in premix production and directly affects subsequent processes and product quality. Through strict intake procedures, quality control, and a comprehensive traceability system, the safety and stability of raw materials can be ensured, laying the foundation for high-quality premix production.
Conveying

Conveying

In feed mills, horizontal chain conveyors and bucket elevators for lifting dry bulk materials are the most common conveyors. The commonly used conveying methods in premix production are mechanical conveying and pneumatic conveying.

Conveying
Cleaning

Cleaning

Cleaning involves removing impurities from raw materials using equipment such as magnets and sieving machines. This ensures good raw material quality and protects machinery during subsequent processing steps.
Grinding

Grinding

Grinding is the process of reducing the particle size of raw materials (carriers) and increasing their specific surface, which facilitates the mixing of a variety of different materials, improves the homogeneity and dispersion of particles, and improves the quality of products.

Grinding
Micro Ingredients Intake

Micro Ingredients Intake

In premix production, small ingredient intake is a key step that directly impacts the quality of the premix. It is essential to strictly manage every step of the intake process to ensure the accuracy and safety of the raw materials.
Premixing

Premixing

The purpose of premixing ingredients is to fully mix the various materials below 0.2% to make them homogeneous. This approach effectively improves the nutritional value and quality of the feed and ensures the balance of multiple nutrients in the feed.

Mixing
Batching

Batching

Common batching equipment includes batching scales and micro dosing scales. Automatic batching via computer can greatly reduce labour and improve efficiency and product quality.

Batching
Mixing

Mixing

Under the action of the mixer, ingredients with unique characteristics are blended together to create a premix with the desired functional ratio. This process ensures that the nutritional needs of animals are met while enhancing the value of the mixed product.

Mixing
Packaging & Packing

Packaging & Packing

Common packaging equipment for premix includes semi-automatic bagging machines, fully automatic bagging machines, bulk bagging machines, etc. Bag packing scales can be equipped with air suction during packaging.

Packaging & Palletizing
Palletizing

Palletizing

Common packaging equipment for premix feed includes semi-automatic bagging scales, fully automatic bagging scales, and ton bag packaging scales. The bagging scale can be equipped with a vacuum function during packaging.

Packaging & Palletizing