Other Aqua Feed

FAMSUN aqua feed solution is oriented toward creating customer value. Aiming at every pain point and demand of customers, FAMSUN focuses on comprehensively improving the efficiency of operation and maintenance, supporting the high-quality, sustainable development of customers, and creating development opportunities through the fitting of innovative products with intelligent and digital application technology.

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Provide Partners with Professional Solutions

Tiancheng Intelligent Plant in Nantong

The project is one of the comprehensive intelligent feed mills with the highest intelligence standards in China. The production lines comprise the premix line, pig and poultry feed line, shrimp and crab feed line, extruded aquafeed, and raw material expansion line. It’s designed with an annual yield of 600,000 tons of high-grade feed. The factory adopts FAMSUN's intelligent one-card management system, intelligent production equipment, and control system, as well as a fully automated packaging and palletizing system. For intelligent management, it employs the MES system independently developed by FAMSUN, ensuring fair and transparent production performance assessment, maintaining order on the production site, and enabling full control of operations remotely from the control room.

Deepak Aquafeed Project in India

FAMSUN builds the Deepak aquafeed project in India. The project covers extruded floating feed and pelleted shrimp feed. The three workshops are all designed by FAMSUN. Workshop one has a high-grade extruded fish feed line; Workshop two has one high-grade extruded fish line and three pelleted shrimp feed lines. Workshop three has two extruded fish lines and four pelleted shrimp lines. It is one of the largest comprehensive aquafeed mills in India and has a high level of intelligence.

Production Process

Raw Material Receiving

Raw Material Receiving

The intake area covers the process of materials of all kinds for direct or indirect use. FAMSUN provides corresponding and suitable receiving equipment for different raw materials, different receiving methods, and different capacity requirements.
Conveying

Conveying

The head of the FAMSUN chain conveyor features a glass window and a baffle for easy observation and effective residue reduction. The tail end is equipped with an arc baffle for improved residue management. Additionally, the elevator incorporates a unique self-cleaning structure, minimizing residue buildup and simplifying cleaning.

Conveying
Cleaning

Cleaning

With magnets, sifters, dust collectors and other equipment and systems, impurities are removed from the raw material to ensure that the stored grain is of good quality and to protect the downstream equipment.
Grinding

Grinding

FAMSUN provides grinders used for particle size reduction of various feed raw materials. FAMSUN grinders have the advantages of high capacity, low energy consumption, high grinding quality, narrow particle size distribution, low vibration, stable operation, and high reliability.

Grinding
Dosing & Mixing

Dosing & Mixing

The process of dosing and mixing is the bottleneck of compound feed production. FAMSUN developed customized dosing systems for customers to ensure high adaptability, fast batching speed and high precision.

Batching
Extrusion

Extrusion

Extrusion is a thermos-mechanical process that cause starch gelatinization and protein denaturation, and feed pellet size expanded by sudden release of pressure which creates porous structure inside of the pellets. FAMSUN intelligent extrusion systems offer the advantages of superior conditioning results, high operation efficiency, and traceble production data.

Extrusion
Drying

Drying

The FAMSUN dryer, developed by the FAMSUN USA R&D Center, features a unique zoned drying design. This innovative approach offers wide applicability, low energy consumption, uniform moisture distribution, easy scalability, and simplified maintenance. It ensures high efficiency and superior feed quality throughout the drying process.

Drying
Cooling

Cooling

The cooling process cools the feed to 3 to 5 ℃ higher than ambient temperatures to mitigate mold growth and to ensure stable storage and transportation. FAMSUN cooling equipment adopts modular design, with high efficiency, uniform distribution, and less residue.

Cooling
Screening

Screening

After drying and cooling, we need to sieve out the fines and clumps to aquire the required size pellets. Famsun provides the renovated combine sieve which has the advantages of convenient sreen replacement, high capacity, small footprint and low energy consumption.

Screening
Liquid Dosing and Coating

Liquid Dosing and Coating

Fats, molasses, or other liquids of a particular quality or nutritional requirement are applied to the surface of the feed pellets. FAMSUN vertical coater has unique spraying structure, high and uniform spraying precision, less residual and breakage, and its core components are top brands to ensure reliable quality.

Coating
Packaging

Packaging

The FAMSUN packaging scale delivers high precision, minimal dust generation, and exceptional packaging efficiency. Equipped with an intelligent control system, it enables real-time export of packaging reports and data. Additionally, it can integrate with the FAMSUN FimCOS system,enabling real time monitoring of the packaging operation from the machine control room, the packaging reports for different feed types can also be generated from the machine control room.

Packaging & Palletizing
Palletizing

Palletizing

FAMSUN’s palletizing robots adopt Japanese Kawasaki or German Kuka technology to ensure stable operation, simple maintenance, efficient space utilization, and flexible design to meet diverse needs.

Packaging & Palletizing