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Extruded Aqua Feed Extruded Aqua Feed

Extruded Aqua Feed

Driving Sustainable Aquaculture through Innovative Technologies

FAMSUN's extruded aqua feed solutions integrate both floating and sinking feed production technologies. We precisely address customer painpoints by core technologies of intelligent digital solutions.By combining cutting-edge processing techniques with smart equipment systems, we enable comprehensive operational efficiency improvements while ensuring premium feed nutrition quality, driving high-quality development in aquaculture.

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Tiancheng intelligent plant in Nantong FAMSUN

Tiancheng intelligent plant in Nantong

This project is one of the most advanced comprehensive intelligent feed mills in China. The complete production line covers premix, pig and poultry feed, shrimp and crab feed, extruded aquafeed, and raw material expansion lines, with an annual output capacity of 600,000 tons of high-grade feed. In terms of intelligent production, the factory adopts FAMSUN's intelligent one-card management system, intelligent production equipment and control system, as well as a fully automated packaging and palletizing system. FAMSUN also developped its MES system for intelligent factory management, ensuring fair and transparent production performance assessment, established operation protocal on site and enabling full control of operations remotely from the control room.

Saomai high-grade aquafeed project in Vietnam FAMSUN

Saomai high-grade aquafeed project in Vietnam

FAMSUN constructs the Saomai high-grade aqua project in Vietnam. The feed mill comprises thirty-six 300-ton silos, two floating feed lines of 12 t/h, one floating feed line of 20 t/h, one shrimp feed of 3 t/h, and the steel structure of the building. It’s designed with an annual yield of 190,000 tons of high-grade aquafeed. FAMSUN's latest grinders, extruders, and dryers, together with the most advanced automation control systems, are used in the factory to ensure the stable and orderly operation of the field. Meanwhile, reducing labor force also helped our customer to cut operational costs.

Haid Aquafeed Project in Ecuador FAMSUN

Haid Aquafeed Project in Ecuador

This project is the Haid Group’s first shrimp feed investment in the Americas. It features a complete set of FAMSUN extrusion and pelleting shrimp feed production lines. Despite the severe challenges posed by the COVID-19 pandemic during installation, FAMSUN's team remained steadfast and successfully completed the commissioning, significantly reducing the overall project timeline. FAMSUN’s pellet mills, extruders, and processes have earned an excellent reputation within Haid Group and the American market, further enhancing our market share for shrimp feed equipment in the region. Today, this project stands as a premier reference site for customers in Ecuador and across the Americas.

Production Process

  • Raw Material Receiving
    Raw Material Receiving

    Raw Material Receiving

    Raw Material Receiving
    FAMSUN provides corresponding and suitable receiving equipment for different raw materials, different receiving methods, and different capacity requirements.
  • Conveying
    Conveying

    Conveying

    Conveying
    The head of the FAMSUN chain conveyor features a glass window and a baffle for easy observation and effective residue reduction. The tail end is equipped with an arc baffle for improved residue management. Additionally, the elevator incorporates a unique self-cleaning structure, minimizing residue buildup and simplifying cleaning.
  • Cleaning
    Cleaning

    Cleaning

    Cleaning
    With magnets, sifters, dust collectors and other equipment and systems, impurities are removed from the raw material to ensure that the stored grain is of good quality and to protect the downstream equipment.
  • Grinding
    Grinding

    Grinding

    Grinding
    FAMSUN provides grinders used for particle size reduction of various feed raw materials. FAMSUN grinders have the advantages of high capacity, low energy consumption, high grinding quality, narrow particle size distribution, low vibration, stable operation, and high reliability.
  • Dosing & Mixing
    Dosing & Mixing

    Dosing & Mixing

    Dosing & Mixing
    The process of dosing and mixing is the bottleneck of compound feed production. FAMSUN developed customized dosing systems for customers to ensure high adaptability, fast batching speed and high precision.
  • Extrusion
    Extrusion

    Extrusion

    Extrusion
    Extrusion is a thermos-mechanical process that cause starch gelatinization and protein denaturation, and feed pellet size expanded by sudden release of pressure which creates porous structure inside of the pellets. FAMSUN intelligent extrusion systems offer the advantages of superior conditioning results, high operation efficiency, and traceble production data.
  • Drying
    Drying

    Drying

    Drying
    The FAMSUN dryer, developed by the FAMSUN USA R&D Center, features a unique zoned drying design. This innovative approach offers wide applicability, low energy consumption, uniform moisture distribution, easy scalability, and simplified maintenance. It ensures high efficiency and superior feed quality throughout the drying process.
  • Cooling
    Cooling

    Cooling

    Cooling
    The cooling process cools the feed to 3 to 5 ℃ higher than ambient temperatures to mitigate mold growth and to ensure stable storage and transportation. FAMSUN cooling equipment adopts modular design, with high efficiency, uniform distribution, and less residue.
  • Screening
    Screening

    Screening

    Screening
    After drying and cooling, we need to sieve out the fines and clumps to aquire the required size pellets. Famsun provides the renovated combine sieve which has the advantages of convenient sreen replacement, high capacity, small footprint and low energy consumption.
  • Liquid Dosing and Coating
    Liquid Dosing and Coating

    Liquid Dosing and Coating

    Liquid Dosing and Coating
    Fats, molasses, or other liquids of a particular quality or nutritional requirement are applied to the surface of the feed pellets. FAMSUN vertical coater has unique spraying structure, high and uniform spraying precision, less residual and breakage, and its core components are top brands to ensure reliable quality.
  • Packaging
    Packaging

    Packaging

    Packaging
    The FAMSUN packaging scale delivers high precision, minimal dust generation, and exceptional packaging efficiency. Equipped with an intelligent control system, it enables real-time export of packaging reports and data. Additionally, it can integrate with the FAMSUN FimCOS system,enabling real time monitoring of the packaging operation from the machine control room, the packaging reports for different feed types can also be generated from the machine control room.
  • Palletizing
    Palletizing

    Palletizing

    Palletizing
    FAMSUN’s palletizing robots adopt Japanese Kawasaki or German Kuka technology to ensure stable operation, simple maintenance, efficient space utilization, and flexible design to meet diverse needs.

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